Smoked Pulled Pork - without a smoker!

 Pulled Pork

For those of you that love a nice smoky flavor to your meat, but do not want to spend a lot of money on a smoker, this one is for you! All you need is some wood chips, a gas grill, your favorite meat, and seasoning blend of your choice. Below is how I did my pulled pork I served at my last Birthday party. I was so good everyone went back for seconds and some for thirds and fourths.

Pick a good quality pork butt or shoulder roast with bone-in. Sirloin roast may be used as well, but it is a little drier. I found a good deal on Sirloins roast, so that's what these pictures depict.

Step one: Dry rub!

Here is my special dry rub blend, but you can use whatever you like. There are many good bottle mixes you can buy at the store as well.

1/2 c. Brown Sugar

1/4 c. Paprika

1 TBL. Onion powder

1 TBL. Garlic powder

1 TBL. Salt

1 tsp. ground black pepper

1 tsp. ground mustard

1/4 tsp. cayenne

1/4 tsp. chili powder

1/2 tsp. cumin

Thoroughly rub the seasoning all over pork roast then place the roast in a contain and cover with foil or plastic wrap or place in a Ziploc bag. Let rest over night.

Step Two: Turning your gas grill into a smoker. (will not smoke as well as a real smoker, but it still adds some smokey flavor).

You will need about one cup of wood chips for every hour of smoking you plan on doing.

1. Place wood chips into a bowl and cover with water. Let soak over nights. About 24 to 36 hours is best. Just plan ahead.

Foil pouch with wood chips

2. Turn on your grill on high for a few minutes to heat up. While grill is heating, take about one cup of wood chips and wrap in tinfoil. Then poke a few holes in the top of the pouch.

3. Place the foil pouch, hole side up, directly onto the flames on the grill. Close grill and wait till you see smoke.

4. Turn the grill down to low and place your seasoned meat onto the top rack.

Pork Roast

      NOTE: The first 30 minutes are crucial. For a long smoking time, the grill should be roughly 225 degrees. If the grill is hotter than that, try turning off one side of the grill and moving the meat to the other side. For my grill, I started using both sides on low for half an hour. Then I turned down one side and moved the meat to the other. Also the smoking pouch, needs to remain on the side that is on.

5. Rotate the meat every 20 to 30 minutes watching the smoke level. As the smoke starts to die off, make another wood chip pouch and place onto the flames.

6. Once the pork roast has an internal temperature of 165 degrees it is done.

7. Remove from heat and allow to cool a little.

8. Shred the meat removing any bones.

9. Place pork into crock pot and add BBQ sauce. Let simmer on low for about three hours.

Here is my sweet and succulent BBQ sauce recipe I developed just for this pulled pork. 

BBQ Sauce Recipe:

1 C. Ketchup

1 C. Brown Sugar

1/2 C. Pepsi

1/2 C. Apple Cider Vinegar

2 TBL. Worcestershire sauce

2 TBL. Prepared Mustard

1 tsp. ground mustard

1 TBL. Hickory liquid smoke

2 tsp. Paprika

1 tsp. garlic powder

1 tsp. onion powder

2 tsp. salt

1 tsp. Black Pepper

1/4 tsp. Chili powder

1/4 tsp. All spice

1/8 tsp. Cayenne

Add all ingredients together and heat to a simmer. You can use immediately after making or transfer it to a container and refrigerate for later.

If you don't quite like the sweetness of this sauce, you can adjust the vinegar and sugar levels to your liking or increase the chili powder and cayenne to increase the heat.

Hope you enjoy and Happy Grillin!